001-771 DEC 08AIRLESSCOHSS 9000 / HSS 11000AIRLESS PAINT SPRAYERSERVICE/OPERATION MANUAL
89WARNINGBe sure to relieve pressure in the pump after lling with Air-lessco Pump Conditioner.6. CLEANING A CLOGGED TIPa. Follow PRESSURE RELIEF PROC
89PRESSURE RELIEF PROCEDURETO AVOID POSSIBLE SERIOUS BODY INJURY, ALWAYS FOLLOW THIS PROCEDURE WHENEVER THE SPRAYER IS SHUT OFF, WHEN CHECKING IT, WHE
1011SPRAYAttach spray gun to airless unit and tighten ttings securely. Set the gun safety latch. (Also may be called gun safety lock, or trigger lock
1011AIRLESS SPRAY TROUBLESHOOTINGDEFECTS CAUSE CORRECTIONCoarse spray Low pressure Increase the pressureExcessive fogging(overspray)High pressureMate
12 13Thickness of the paint coat per stroke is determined by spray tip "fan width", rate of the spray gun movement, and distance to surface.
1213PROBLEM CAUSE SOLUTIONThere is spitting from the gun. The uid supply is low or emptyAir entrapped in the uid pump or hose• Rell the supply cont
1415SERVICING THE FLUID PUMPFLUID PUMP REMOVALREFER TO FIGURE 111. Follow the PRESSURE RELIEF PROCEDURE page 9.2. Flush the material you are spraying
1415SERVICING OUTLET VALVE ASSEMBLYREFER TO FIGURE 121. Remove Fluid Pump from machine - Refer to Fluid Pump Removal, Page 14.2. Remove Outlet Valve A
1617PACKING REPLACEMENT PROCEDURESREFER TO FIGURE 141. Soak all Leather Packings in oil for 5-10 minutes before assembly.2. Install Scraper open edge
1617FIG. 14FLUID PUMP ASSEMBLY27252610312182013142223173015162824978611419521229258887961
21TABLE OF CONTENTSSECTION FIGUREIntroduction... 1Warnings ...
18191765432109811141312MANIFOLD FILTER (119-084)PARTS LIST FIGURE 15Item No. Part No. Description1 111-202 Housing Bowl2 301-356 Spring3 111-204 60 M
18 19PARTS LIST FIGURE 17 Item No. Part No. Description1 189-605 Pump Assy2 100-662 Set Screw3 189-579 Pully Assembly4 189-567 Pump Bracket5 100-17
2021HYDRAULIC MOTOR ASSEMBLYPARTS LIST FIGURE 18 Item No. Part No. Description1 100-133 Elbow (2)2 189-545 High Pressure Hose3 186-100 Hydraulic Mo
20 21FRAME ASSEMBLYPARTS LIST FIGURE 19 Item No. Part No. Description1 140-029 Washer2 136-217 Nylok Nut3 100-377 Screw4 189-558 Stop Bumper
2223DIRECT IMMERSION ASSEMBLYPARTS LIST FIGURE 20 Item No. Part No. Description1 189-554 Frame Assy2 189-571 Hydraulic Assy3 189-580 Pump Shroud4 1
2223SIPHON UNIT ASSEMBLY FIG. 21PARTS LIST FIGURE 21 Item No. Part No. Description1 189-554 Frame Assy2 1879-571 Hydraulic Assy3 189-545 Hydraulic
2425POWER UNIT - HSS 9000POWER UNIT - HSS 11000PARTS LIST FIGURE 22 Item No. Part No. Description1 175-025175-034GX200 Honda Gas Engine6.5HP Durote
24 25INLET SUCTION ASSEMBLIESPARTS LIST FIGURE 26Item No. Part No. Description1 119-110 O-Ring2 189-587 Suction Nut3 301-572 Suction Tube4 119-094 Fil
AIRLESSCOACCESSORIESStrong yet flexible, for airless sprayers up to 3300 PSI Part No: Hose Description 100-012 3/16” Whip Hose, 4 Ft. 10
21INTRODUCTIONNO MODIFICATIONS or alterations of any AIRLESSCO Equipment or part is allowed.All Service Procedures to be performed by an Authorized Ai
23NOTE TO PHYSICIAN: Injection in the skin is a traumatic injury. It is important to treat the injury surgically as soon as possible. DO NOT D
23WARNINGS - CONTINUEDHazardous uid or toxic fumes can cause serious injury or death if splashed in eyes or on skin, inhaled or swallowed. Know the h
45This sprayer operates at 3300 psi (225 bar). ALWAYS be sure that all components and accessories have a maximum working pressure of at least 3000 psi
45SETTING UP 1. CONNECT THE HOSE AND GUN a. Remove the plastic cap plug from the outlet and screw a conductive or grounded 3000 psi spray hose onto
67REMOVE SPRAY TIP. ENGAGE GUN SAFETY LATCH.FIG. 2FLUSHING PROCEDUREWARNING: To reduce the risk of static sparking which can cause re or explosion, a
671. LEARN THE CONTROLS2. PREPARE THE MATERIAL3. STARTING THE SPRAYER4. PRIME THE PUMPPRESSURE CONTROL KNOB - used to adjust pressure only. Turn clock
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