AIRLESSCO HSS9000 Bedienerhandbuch

3A1188AENGOperation/Repair/PartsAirless Paint SprayerFor application of architectural paints and coatings. For professional use only.Airlessco - HSS90

Operation 10 3A1188AStorageShort Term1. Flush sprayer with compatible solvent before stor-ing, then fill the pump and hoses with an oil based solvent

Maintenance3A1188A 11Maintenance1. Lock gun trigger safety.2. Turn engine ON/OFF switch to OFF.3. Move pump valve to OFF (down) and turn pressure cont

Maintenance 12 3A1188A• Use only BPR6ES (NGK) or W20EPR-U (NIPPON-DENSO) plug. Gap plug to 0.028 to 0.031 in (0.7 to 0.8 mm) Use spark plug wrench whe

Maintenance3A1188A 13Disassembly of the Fluid Pump1. Remove packing nut (3).2. Unscrew intake valve from cylinder.3. Disassemble intake valve. Clean a

Maintenance 14 3A1188A7. Remove packing and glands from piston rod. Note orientation for installation.8. Remove throat packings and glands from cylind

Maintenance3A1188A 15Servicing Valve AssembliesDisassembly of the Outlet Valve1. Remove Fluid Pump from machine. See Fluid Pump Removal, page 122. Rem

Maintenance 16 3A1188APacking Replacement Procedures1. Soak all Leather Packings in oil for 5-10 minutes before assembly.2. Place glands and packing o

Maintenance3A1188A 178. Install packing nut (3) into cylinder and hand tighten.9. Install O-rings inside cylinder and on sleeve. Slide sleeve into bot

Maintenance 18 3A1188A13. Torque packing nut to: 140+/- 10 in-lb (15+/-1 N-m) 288466NOTE: When pump packings begin to leak, tighten packing nut down u

Troubleshooting3A1188A 19TroubleshootingGeneralProblem Cause SolutionGas engine pulls hard (won’t start)Hydraulic pressure is too high Turn hydraulic

Warnings 2 3A1188AWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Troubleshooting 20 3A1188AExcessive leakage around hydraulic motor piston rod wiperPiston rod seal worn or dam-agedReplace these partsFluid delivery i

Parts3A1188A 21PartsPump Packing Diagram1234567891610111213141516171817192021222324ti9569aRef. Part Description Qty.1* 198718 Leather Packing Set 62*

Parts 22 3A1188AHydraulic Pump and Reservoir (866205)12, 34567891011,12,13,14,1516171819, 20212223, 24252627, 2829303132333435363738394041ti16103aNOTE

Parts3A1188A 23Hydraulic Motor (24E360)1152345678910111213144517181920212223242526279Ref. 6Ref. 4ti16105ati8818aRef. Part Description Qty. Ref. Part D

Parts 24 3A1188AManifold Filter (866123)1234567891011Ref. Part Description Qty.1 867145 Housing Bowl 12 301356 Spring 13 867214 60 Mesh Filter 14 8670

Parts3A1188A 25Frame Assembly1, 2, 3, 45678, 9, 10, 11, 121314, 15, 16, 1718192022, 16, 14, 1523242526ti16106aRef. Part Description Qty. Ref. Part Des

Parts 26 3A1188AComplete Sprayer Assemblyti16107a13, 163018199, 102627, 2829515, 1620, 21, 222341711, 12, 1311, 13, 142425313233343536Ref. Part Descri

Parts3A1188A 27Power Unit - HSS 9000Power Unit - HSS 11000▲ Additional warning labels are available at no cost.Ref. Part Description Qty.1 116080 GX20

Technical Data 28 3A1188ATechnical DataMaximum working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300 psi (22.8 MPa, 22

Notes3A1188A 29Notes

Warnings3A1188A 3WARNINGWARNINGWARNINGWARNINGSKIN INJECTION HAZARDHigh-pressure spray is able to inject toxins into the body and cause serious bodily

TO PLACE AN ORDER OR FOR SERVICE, contact your Airlessco distributor, or call 1–800–223-8213 to identify the nearest distributor.All written and visua

Warnings 4 3A1188AMOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operat

Component Identification3A1188A 5Component IdentificationCBti16101aANOTE: The valve handle can move both clockwise and counter clockwise and can face

Operation 6 3A1188AOperationPressure Relief Procedure1. Engage the gun trigger lock. Refer to the separate instruction manual provided with gun for sa

Operation3A1188A 7Fill the Packing Nut/Wet Cup1. Fill the Packing Nut/Wet Cup with 5 drops of Air-lessco Throat Seal Oil (TSO).Check the Engine Oil Le

Operation 8 3A1188A5. Open the prime valve to the open - “Priming Posi-tion”. This will allow an easy start.6. Turn the engine ON/OFF switch to ON.7.

Operation3A1188A 92. Place the pump or suction tube into the material container.3. Start the sprayer.a. Prime/PR Valve must be “OPEN” in the prim-ing