3A1183DENOperation/Repair/PartsAirless Paint SprayerFor application of architectural paints and coatings. For professional use only.Airlessco - TS1500
Maintenance 10 3A1183DMaintenanceRegular Maintenance1. Always stop the pump at the bottom of its stroke when you take a break or at the end of the day
Maintenance3A1183D 11Replacement of Belt/Belt AdjustmentNOTE: The Cog Belt System does not require align-ment. When upper sheave is placed on motor sh
Maintenance 12 3A1183DFluid Pump Reinstall1. Loosen the packing nut and extend piston rod to fully up position. Slip sleeve over the piston rod.2. Ins
Maintenance3A1183D 13ServicePressure Relief ProcedureFollow the Pressure Relief Procedure whenever you see this symbol.1. Engage gun trigger lock.2. T
Maintenance 14 3A1183D2. Unscrew intake valve from cylinder.3. Disassemble intake valve. Clean and inspect. O-ring (227) may require a pick for remova
Maintenance3A1183D 158. Remove throat packings and glands from cylinder. Discard throat packings and glands.Assembling the pump1. Soak all leather pac
Maintenance 16 3A1183D4. Soak all leather packings in SAE 30W oil for 1 hour minimum prior to assembly. Place male gland (204) in cylinder. Alternatel
Maintenance3A1183D 17NOTE: O-ring (207) is not required for safe pump opera-tion.10. Reassemble intake valve with new O-ring (227), seat (212) and bal
Maintenance 18 3A1183DPotentiometer1. Lower pressure control assembly as described above.2. Disconnect potentiometer lead from pressure con-trol assem
Troubleshooting3A1183D 19TroubleshootingGeneralProblem Cause SolutionUnit doesn’t prime Airleak due to loose suction nut Tighten suction nut.Airleak d
Warnings 2 3A1183DWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point
Troubleshooting 20 3A1183DMotor Remove the motor brush covers and turn the machine ON. Set the potentiometer (POT) at maximum pressure and check for D
Troubleshooting3A1183D 21Pressure Control RepairMotor Control Board DiagnosticsNOTE: Keep a new transducer on hand to use for test.1. For sprayers wit
Troubleshooting 22 3A1183DDigital Display MessagesNo display does not mean that spayer is not pressurized. Relieve pressure before repair. See Pressur
Troubleshooting3A1183D 23Airless Spray GunProblem Cause SolutionCoarse spray Low pressure Increase the pressureExcessive fogging (overspray) High pres
Troubleshooting 24 3A1183DTip clogs continually Debris in paint Thoroughly strain the paint before useGun filter missing Do not operate without inlet
Parts3A1183D 25PartsOptional Manifold Kit (301440)Optional Filter Kit (866123)Ref. Part Description Qty.1 866123 FILTER, ASSY 13 867188 FITTING, ELBOW
Parts 26 3A1183DFrame Parts Diagram8312432342025114232227385914641918171324561662289682ti 17876ati17476aRef Part Description Qty.4 342425 LABEL - HIG
Parts3A1183D 27Motor and Drive8461576865677678777755837071527963697274458049495150507566656446444743414873858160586059115121353549493104265ti17477a
Parts 28 3A1183DMotor and Drive Parts ListRef. Part Description Qty5 342473 LABEL GENERAL WARNING 16 342506 LABEL NEVER/ALWAYS LP&SL 110 16F596
Parts3A1183D 29TS1500 Pump Parts Diagram1414452021212121222222232253241151716191861371812911111110101010Ref. Part Description Qty.1 196753 HOUSING, VA
Warnings3A1183D 3WARNINGWARNINGWARNINGWARNINGFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or exp
Parts 30 3A1183DPrime/Pressure Relief Valve (865719)Suction Assembly - 55 Gallon (119087)Ref. Part Description Qty.2 865013 ADAPTER,VALVE 13 15G563 HA
Parts3A1183D 31Control Parts Diagram80122121125120129129126126595933798687919290888982848348138ti17478aRef. Part Description Qty.4 342425 LABEL - HIG
Parts 32 3A1183DElectrical SystemON/OFF SwitchPower Plugfrom MotorRed (+)WhiteBlack Green2 x WhiteBlack (-)Black Black ti12471a14678Ref. Part Descript
Technical Data3A1183D 33Technical DataAirless Paint SprayerUS MetricPower requirements 100 AC, 50 hz, 11A, 1 phaseGenerator required 3000 w minimumMax
TO PLACE AN ORDER OR FOR SERVICE, contact your Airlessco distributor, or call 1–800–223-8213 to identify the nearest distributor.All written and visua
Warnings 4 3A1183DSKIN INJECTION HAZARDHigh-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that i
Warnings3A1183D 5MOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operate
Component Identification 6 3A1183DComponent Identificationti17939aABPRIMEPRESSUREti17343aCDEFA Power switch Turns sprayer ON and OFFB Pressure Control
Operation3A1183D 7OperationSetupConnect the hose and gun1. Remove the plastic cap plug from the outlet and screw a conductive or grounded 3000 psi spr
Operation 8 3A1183Dinstruction manual provided with gun for safety fea-tures and how to engage the trigger lock.2. Pour enough clean, compatible solve
Operation3A1183D 9Adjusting the PressureWhen adjusting the pressure, turn the Pressure Control Knob clockwise to increase pressure and counterclock-wi
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